一、产品概述

WZ-3022 CCD 视觉检测机是东莞市万志自动化自主研发的流水线式视觉质检设备，适配各类片状小件自动化全检工序。设备搭载海康 600 万像素工业视觉成像系统，搭配自研高精度检测算法，集成自动输送、图像采集、智能判定、数据存储一体化功能，可同步识别外观瑕疵、缺件、装配错误、条码异常等不良品。整机尺寸、检测视野可按需定制，可选配不良品自动剔除机构，可对接贴标、包装上下游流水线，替代人工肉眼检测，统一质检标准，广泛用于电子配件、标牌彩卡、塑胶五金小件批量品质检测。

二、设备功能特点

1. 多维度综合检测，可识别产品表面印刷缺陷、零部件缺失、装配错漏、条码无法读取、图案偏移等多种不良问题；

2. 配置海康 600 万像素工业相机，高清成像，细微瑕疵稳定捕捉，大幅降低漏检、误检概率；

3. 搭载工控触控操作系统，检测程序可快速存储调取，换款调试简单，支持多产品快速切换生产；

4. 全程自动化输送检测，无需人工手持工件，设备自动记录每一件产品检测图像与判定数据，品质全程可追溯；

5. 拓展功能齐全，可加装气动 / 皮带式不良品自动剔除机构，实现良品、NG 不良品自动分流，达成无人化质检；

6. 整机模块化设计，检测视野、输送长度、工位数量均可根据客户产品尺寸定制，适配现有自动化产线对接。

三、适用产品与检测规格

（一）视觉硬件配置

标准检测视野 200*150mm；标配海康 600 万像素工业相机；检测产能 1300~2000PCS/H。

（二）适用工件

电子吊牌、数码小配件、塑胶外壳、五金小型零配件、包装彩卡、纸质标签、小型组装片状工件；产品尺寸可根据客户工件定制。

（三）应用行业

电子加工、机动车标牌制作、印刷纸品、塑胶注塑、五金配件、礼品包装行业。

四、核心技术参数

五、设备核心优势

1. 高速批量检测： 2000 件每小时检测效率，一台设备可替代多名质检人员，有效降低人工成本；

2. 检测精度稳定：高清工业相机搭配自研视觉算法，统一检测标准，***人工肉眼疲劳造成漏检；

3. 一站式多功能检测：单台设备同步完成缺料、印刷不良、装配错误、条码校验多项检测，无需多台设备分段质检；

4. 全流程品质追溯：工控系统自动存储所有产品检测图片与数据，便于后期品质复盘、客诉溯源；

5. 产线兼容性强：整机结构支持非标定制，可无缝对接贴标、覆膜、包装等前后工序自动化流水线；

6. 自动化无人作业：选配自动剔除机构，不良品自动分拣分离，无需人工二次筛选，实现全自动连续质检。

六、英文外贸简介

Product Overview

WZ-3022 CCD Vision Inspection Machine is an inline automatic quality inspection equipment independently developed by Dongguan Wanzhi Automation. Equipped with Hikvision 6-megapixel industrial camera and self-developed high-precision vision algorithm, it integrates automatic conveying, image shooting, intelligent judgment and data storage. It can detect printing defects, missing parts, assembly errors and unreadable barcodes in one station. Machine size and inspection view can be customized, and automatic defective rejection unit is optional. It can connect with labeling and packaging production lines to replace manual inspection, widely used in electronics, plastic, hardware and printing industries.

Main Features

1. Multi-functional integrated inspection for surface flaws, missing components, assembly mistakes and barcode defects;

2. Hikvision 6MP industrial camera delivers clear images to capture tiny defects and reduce missing inspection;

3. Touch industrial control system saves inspection programs for quick product changeover;

4. Fully automatic feeding and testing, all inspection records and pictures are automatically saved for full traceability;

5. Optional automatic rejection system separates qualified and defective goods to realize unmanned inspection;

6. Modular design with customizable inspection area and conveyor length to match existing production lines.

Technical Specifications

Applicable Product Size: Customized as per workpiece
Testing Capacity: 1300~2000PCS/H
Standard Inspection View: 200*150mm
Camera: Hikvision 6-megapixel industrial camera
Defective Rejection: Optional
Power Supply: AC220V 50Hz
Machine Dimension: Customized as per workpiece